BTM - BTM Europe - Blechverbindungstechnik GmbH - Blechverbindung durch clinchen

Tri-Lok Mechanism

Tog-L-Loc® - Видеофильм

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A single Tog-L-Loc^® joint is created to demostrate the joining process, then a pair of pliers are then used to demonstrate the strength of the joint. Allthought the sheet metal is bent and twisted, the Tog-L-Loc^® joint remains stron and intact.

Tog-L-Loc^® Example

A Finite Element Analysis of a Tog-L-Loc^® joint being created. The analysis shows the flow of metal and the stress levels within the joint during the Tog-L-Loc^® process.

Tog-L-Loc^® FEM

A Finite Element Analysis of a Tog-L-Loc^® joint being created. The analysis shows the flow of metal and the stress levels within the joint during the Tog-L-Loc^® process.

A part is assembled using a special machine solution.

Tog-L-Loc^® Clinching

A part is assembled using a special machine solution.

A part is assembled using a custom punch side stripper and a pair of Tog-L-Loc 2 Blade Dies in this example.

Tog-L-Loc^® Clinching - 2 Joints

A part is assembled using a custom punch side stripper and a pair of Tog-L-Loc^® 2 Blade Dies in this example.

This video demonstrates a press creating three joints at a time in pre-painted material using a custom built joining solution.

Tog-L-Loc^® Clinching - 3 Joints at Once

This video demonstrates a press creating three joints at a time in pre-painted material using a custom built joining solution.

Tog-L-Loc^® is combined with piercing within a special machine to assemble an automotive brake pedal bracket in this video.

Special System

Tog-L-Loc^® is combined with piercing within a special machine to assemble an automotive brake pedal bracket in this video.

Tog-L-Loc^® is used to assist in the assembly of storage containers.

Storage Container Clinching

Tog-L-Loc^® is used to assist in the assembly of storage containers.

Tog-L-Loc® - ассортимент машин и оборудования

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BTM manufactures a line of equipment to help you successfully implement Tog-L-Loc. From simple tooling to complex automated equipment, BTM can design & build a solution that is right for you.

	Tog-L-Loc^® Tooling Fast, economical and consistent, Tog-L-Loc^® is used worldwide in the manufacture of automobiles, appliances and other products & is the one & only World Leader in Clinch Joining Technology.
	Die Sets BTM can build Die Set tooling for many Tog-L-Loc^® applications. Part nesting, sensors, piercing and other operations can be included. Die sets may be installed in your existing presses, or ordered with BTM presses.
	Press Brakes BTM's unitized Press Brake Tooling is available with a wide range of throat depths. The units are set up for a specified metal combination, & ready to install in your brake.
	Units BTM Hydraulic & Pneumatic Press Units are designed for machine building applications. Equalizing & static mounted versions are available in a wide range of tonnages. The units are tooled for a specified metal combination, and ready to install in your machines.
	Hand Held Units BTM portable Tog-L-Loc^® systems are available in a multitude of configurations to suit various production requirements. Hydraulic units may be ordered with single or multiple tooling and a range of strokes & throat depths.
	Universal Machines Universal Machines are designed for optimum flexibility in prototype & short run production. The large work envelope & reversible tooling stack up will accomodate a variety of part configurations. Hydraulic & pneumatic versions are available.
	Stand Alones We can supply components or complete stations for stand alone machines. We have over 40 years of experience in building single station machines for highly productive Tog-L-Loc^® applications. Other processes such as hole piercing and bending can also be implemented.
	Systems BTM offers world class engineering & build capabilities. We can supply components or complete stations for automated systems. We have the experience and facilities to do the job right. BTM can also offer engineering consulting for Tog-L-Loc^® applications.

Tog-L-Loc® - насадочные инструменты

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On this page: Punches | Punch Holders | Dies | Tooling Catalogs

Note: The information contained on this page is for standard tooling - custom solutions are available. Этот адрес электронной почты защищён от спам-ботов. У вас должен быть включен JavaScript для просмотра. for more information.

There are two primary components to the Tog-L-Loc^® clinching process: a punch, and a die. These patented tools are specially designed to clinch sheet metal without piercing it- creating a strong, circular; leak-proof joint.

There are currently six standard Tog-L-Loc^® tool sizes: 3.0mm [.12"], 3.8mm [.15"], 4.6mm [.18"], 5.5mm [.22"], 6.4mm [.25"], and 7.6mm [.30"]. Tog-L-Loc^® tool size is measured from the punch tip diameter.

Choosing the correct tool size for an application depends on factors such as the type and thickness of the materials being joined, the amount of space that is available to make a joint, and the desired amount of strength that a joint should have. This information is typically resolved during sample joining at BTM.

Tog-L-Loc^® Punches

Tog-L-Loc^® punches feature a slight radius around the tip which allows the punch to control the lateral flow of the sheet metals without piercing or lancing them. The appropriate "Punch Tip Radius (PTR)" for an application is determined through testing at BTM. Standard Tog-L-Loc^® punches are available in three basic mounting configurations:

940 Style Mounting (Preferred)

This punch style features a spherical washer designed to precisely locate the punch and provide an easy means of extracting it from a holder.

Ball Lock

This punch uses a ball and a spring as its retention method.

Whistle Notch Flat

This punch uses a set screw as its retention method.

Tog-L-Loc^® Punch Holders

BTM manufactures standard punch holders in three basic styles: Round Holders (for die set mounting), Shank Holders, and Thin Holders.*

* Not all holder styles available for all Tog-L-Loc^® punches.

Tog-L-Loc^® Dies

Tog-L-Loc^® dies are available in three basic styles to accomodate various joining situations.

940 Series (Preferred)

Dies in this series feature three moving blades surrounded by a built in die shield.

Three Blade Elastomer Series

Dies in this series feature three moving blades surrounded by an elastomer. These dies are ideal in tight joining locations where the die guarding can be modified to incorporate contour features in a part.

Two Blade Dies

Dies in this series are ideal for very tight joining locations up against a flange where the blades can operate parallel.

Most dies are available in an Insert, and "Style-A" (shank) configuration. Please reference the Tog-L-Loc ^®tooling catalog at the bottom of this page for more information.

Die Holders

Standard Tog-L-Loc^® die holders are available for a number of Tog-L-Loc^® dies. Please reference the catalog below for more information.

Catalogs

More information about 940 Tog-L-Loc^® tooling is available in the following catalog:

940 Series Punches, Dies, and Holders

Log-L-Loc® - конфигурация

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перекрываемый	"T" и лист металла


флянец угла снаружи	"U" и листовой металл


устойчивый флянец	угол и листовой металл


лежащий флянец внутри угла	"U" и листовой металл


сторона к стороне "U's"	шляпа к шляпе


шляпа на U-профиль	угол и многослойный листовой металл


прямоугольная труба и листовой металл	круглая труба и листовой металл


наружная поверхность к поверхности "U’s"	Направленное перекрытие края трубы


45° перекрытие угла	Полностью направленное пересечение угла


Двухчастичный полный угол пересечения	На угол направленное пересечение с прямоугольным фланцем

шляпа внутри "U"

Контакты

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Заполните пожалуйста формуляр внизу для контакта с нами. Мы проверим, возможно ли вашу деталь соединить технологией Tog-L-Loc® или Lance-N-Loc^®.

Сообщите нам какой металл и какой толщины вы хотите соединить нашей технологией

punch_die_sample

Выпуклая часть будет находится на стороне листа с матричной стороны.

BTM Европа: Представитель в России: Представитель на Украине:

Генеральный представитель в странах СНГ Ростов на Дону 02125 Киев, Старосельскя 1Д

Юрий Шмидер Денис Лозенко Дмитрий Кишчак

Тел.: +49 2948 - 949 97 03 эл. почта: denlozenko@gmail.com slawenplus@i.ua

Факс: +49 2948 - 949 97 04 Сот.: 8 918 - 558 54 26 Cот.: +38 067 - 126 34 42

Сот.: +49 171 - 190 2810

эл. почта: j.schmieder@btm-europe.de

Skype: Schmieder9

Материал для соединения со стороны пуансона

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Толщина

Материал для соединения со стороны матрицы

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Толщина

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Инструменты

Основное меню

Tog-L-Loc® - Видеофильм

Tog-L-Loc® - ассортимент машин и оборудования

Tog-L-Loc^® Tooling

Die Sets

Press Brakes

Units

Hand Held Units

Universal Machines

Stand Alones

Systems

Tog-L-Loc® - насадочные инструменты

Log-L-Loc® - конфигурация

Контакты